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Automotive production lines

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DUT KOREA’s products are focused on operators and offers optimized production units.
The innovative technology on accumulation of experiences are supplied as high compatibility for the entire line then it gives you bigger competitiveness.

At this time we can propose you the following items:

  • CAR SEAT LINE (Oval Conveyor)
  • CAR SEAT LINE (Turn Table)
  • CAR SEAT LINE (Turn Table)

Details here under

 

Do not hesitate to contact us for more information

 

 

CAR SEAT LINE (Oval Conveyor)

 

dut_m05_s21    dut_m05_s19    dut_m05_s20

 

dut_m111

 Features

Conveyor with robot continuous line increases total output a day.
Synchronized stable robot is operated with economic cost.
different type of seats can be produced by different materials in same time. (Using by multiple mixing head)

 

Specification
PU machine High pressure machine 4k Mixing Head System
Production method Continuous moving type by oval conveyor
PU injection Automatic pouring into open mould by industrial Robot
Mould carrier type 1) Open and close by hydraulic
2) Open and close by mechanical unit
3) Open and close by steel guide bar
Mould locking/ unlocking Auto. locking & unlocking by air unit
Mould carrier 20-36 carriers
Line size App. 30~43m(L) x 15m(W) x 5m(H)
Turn table speed App. 100-200mm/ sec, changeable type
The shot cycle time App. 10~15 sec
PU Curing time App. 4min
Heating unit 4 kw/h (2carrier/ one heating unit), Hot water by electric heating
Seat weight App. Min 310g- Max 3,200g
Seat consists Front cushion and back
Rear cushion and back
The consist of seat line:

High pressure PU foaming machine, 4K Mixing Head
3 sets machine tanks, 250 L
Industrial Robot
Electric control

 

 

CAR SEAT LINE (Turn Table)

dut_m05_s24    dut_m05_s22    dut_m05_s23

dut_m121

Features

Available to easy and quick installation
Wide range of manufacturing productions by changing mould.

 

Specification
PU machine High pressure machine, 4K Mixing Head System
Production method Continuous moving type by turn table
Robot Capacity 165kg
PU injection 1) Automatic pouring into open mould by industrial Robot
2) Manual pouring by worker
Mould carrier type 1) Open and close by hydraulic
2) Open and close by Guide steel bar
Mould locking and unlocking Auto. locking & unlocking by air unit
Mould carrier 4-24 carriers
Line size App. 4-12m(D) x 5m(H)
Line speed App. 100-200mm/ sec, changeable type
The shot cycle time App. 10-15 sec
Curing time App. 4min
Heating unit 4 kw/h (2carrier/ one heating unit), Hot water by electric heating
Seat weight App. Min 310g- Max 3,200g
Seat consists Front cushion and back Rear cushion and back

 

 

The consist of seat line:

High pressure PU foaming machine, 4K Mixing Head
3 sets machine tanks, 250 L
Industrial Robott
Electric control

 

 

CAR HEADREST LINE

 

 

dut_m05_s25    dut_m05_s26    dut_m05_s27

dut_m131

 

 

Features

High operating efficiency by single piece injection for head rest.
Easy and convenience maintenance and replacement.
Easy and stable installation with economical cost.
High compatibility among machines.

 

 

Specification
PU machine High pressure machine, 2K Mixing Head System
Production method Stop & Go moving type by turn table
Product Foam in cover head rest
PU injection Automatic pouring into close mould by manipulator
Mould carrier type Open and close by guide steel bar
Auto. locking & unlocking by air unit
Mould carrier 10-16 carriers
Turn table size App. 3.25m(D) x 2m(H)
Mixhead cleaning unit Hot water or DOP cleaning by brush turning
The shot cycle time App. 10 sec
Curing time App. 60 sec
Mould Heating Water heating by boiler
Head rest weight App. Min 150g- Max 350g
The required worker 1-2 people
Yearly production capacity 1 day – 8 hr x 60 min x 60 sec ÷ 10Sec = 2,880 pcs
1 month – 2880 x 25 days = 72,000 pcs
1 year – 72000 x 300 days = 21,6000,000 pcs

 

 

The consist of head rest line:

High pressure PU foaming machine, 2comp. & Mixing Head DHV 1014-2K
Turn table and moulds
Manipulator with mixhead cleaning unit
Mould heating by Boiler
Mould open & close by steel guide bar
Electric control