Process Improvement by Fluitec
The transition from batch (batch processing) of chemical reactions to continuous production systems offers many interesting advantages, such as safety, consistent production, time and space savings. When designing a continuous production plant, several important factors must be considered at the planning stage: kinetics, thermodynamics, mass transfer ratios, selectivity, and energy flow are among the most important influencing parameters. By considering these factors, the transition from batch to continuous production becomes reliable and highly cost-effective.
Advantages of Continuous Reaction Processes:
Once started, continuous chemical reactions offer many advantages, such as:
- Better control of the reaction
- Reduced reaction volume
- Absence of dead zones
- Improved local energy dissipation
- Stable operating parameters
- No time required for filling, draining, and cleaning
- Reduced floor space requirements, etc.
- In addition, static mixers have no movement or rotating parts, so there is no wear and no maintenance is required
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